From tiny nickel cadmium button batteries to rechargeable power packs for instruments and electronics, you in all probability use and store plenty of batteries to power everyday operations at your facility. But, as new kinds of batteries enter the market and are used all through trade, practices for secure storage, use and handling could have to be developed and reviewed.

Lithium-ion (Li-ion) batteries are one instance of these new battery technologies. They are lightweight, have a excessive energy density and could be recharged many occasions. In addition to electronics and flashlights, Li-ion batteries are utilized in portable instruments and even to power automobiles.

Li-ion batteries comprise an anode, cathode and electrolyte. These elements are organized inside a casing that enables the battery to perform normally. But, if the battery is stored incorrectly or dealt with improperly, it can grow to be hazardous.

This text will educate you the best way to handle, store, ship and dispose of broken lithium-ion batteries. It may also present background info on the dangers related to Li-ion batteries. Some tips on how you can forestall battery damage.

Caring for Damaged, Defective, Broken or Recalled Li-ion Batteries

Tips on how to Store Damaged Lithium-ion Batteries

Damaged Li-ion batteries have the potential to leak electrolyte, so it’s vital to put on correct PPE (goggles, gloves, lithium battery pack apron, and so on.) during handling. For protected storage while awaiting correct disposal, place the battery in a container of sand or one other chemically-inert cushioning material. Don’t place broken batteries within the regular trash or recycling containers.

Damaged Lithium-ion Battery Disposal

Are Lithium-ion Batteries Hazardous Waste?

When lithium-ion batteries are at your facility, the EPA classifies them as common waste (you may also choose to handle them as RCRA-regulated hazardous waste). When they are managed as common waste, they need to be sent to a recycler – not a landfill.

The DOT additionally has a say in how you handle your lithium-ion batteries. Once your Li-ion batteries are on the dock and you’ve made delivery arrangements, you should abide by DOT Hazardous Materials Regulations.

Shipping Damaged Lithium-ion Batteries

A query we steadily hear from prospects is, “How do you dispose of a damaged lithium-ion battery?” Damaged, defective, damaged and recalled Li-ion batteries must be properly packaged and shipped in order that they will not create safety issues throughout transportation. Facilities that provide these batteries for transport should comply with the provisions in forty nine CFR 173.185 when making ready these things for shipment.

These provisions may be met by taking steps reminiscent of using a UN Rated container with lid, affixing a class 9 hazard label and surrounding the bagged battery in vermiculite. The shipment should be marked with an appropriate UN shipping label and other required markings.

lithium ion battery-ion LiFePO4 battery Hazards

Two questions we hear often are: “What happens for those who break a lithium-ion battery?” and “What are the dangers of lithium-ion batteries?”

Broken or cracked circumstances can enable moisture and oxygen to enter the battery and oxidize the lithium components, inflicting a heat response. This can lead to fires or explosions. Overheating, overcharging and shock from dropping or crushing also can cause heat reactions to occur.

Li-ion batteries that overheat, have an odor, are discolored, lithium battery deformed, bulging or swollen should be instantly faraway from service and remoted.

Li-ion Battery Fires

Overcharged, overheated and broken Li-ion batteries have the potential to catch fire as a result of the lithium parts of the battery are prone to oxidation. In case you loved this short article and you wish to receive details about LiFePO4 battery pack on sale i implore you to visit our site. The electrolyte in the battery, which is normally composed of lithium salts and organic solvents, is also flammable. Lithium-ion battery fires may be onerous to extinguish and might launch irritating vapors and toxic fumes.

Areas the place Li-ion batteries are saved and used needs to be geared up with Class D fireplace extinguishers, and staff who can be anticipated to combat incipient lithium-ion battery fires have to be skilled on how to use the extinguishers. Dry chemical and foam extinguishers may also be used. As with every fire, if it has progressed beyond the incipient stage, it ought to be fought by a educated hearth brigade or hearth response group.

FAQ on Handling and Storing Lithium-Ion Batteries

What Are Some Tips for Safely Handling Li-ion Batteries?

Improper dealing with could cause damage to batteries, which can lead to overheating, fires or explosions. Listed here are our ideas for proper Li-ion dealing with:

Remove batteries from units that won’t be used for an extended time

Keep batteries away from electromagnetic sources

Keep batteries intact

Isolate batteries that show any signs of damage

Drop or crush the battery pack

Use batteries that are bulging, dented, swollen, leaking or broken in any way

Puncture battery instances

Modify the battery in any manner

How Should Lithium-ion Batteries be Stored? Proper storage prevents injury to batteries. Prolongs their life expectancy (usually 1-three years). Follow these battery storage do’s and don’ts:


Store in nicely-ventilated areas

Store in temperatures between 40ºF and 80ºF

Store away from direct sunlight and heat sources

Avoid freezing

Keep terminals covered when battery is just not in use

Prevent terminals from touching each other

Keep away from excessive temperatures


Mix with different sorts of batteries

Store loosely

Allow batteries to get wet

Store in vehicles

Store in areas with broad temperature fluctuation

Store in sizzling areas

How Do I Clean Up a Lithium-ion Battery Spill?

If the electrolyte from a broken Li-ion battery spills out of a battery pack, it could actually present hazards to anyone in the realm and those responding to the spill. Use the following precautions and procedures to scrub up a lithium-ion spill:

Isolate and ventilate the realm

Wear proper PPE (goggles, gloves, apron, and so forth.)

Keep an appropriate fireplace extinguisher within reach

Place the battery in a container of sand or another chemically-inert cushioning materials like vermiculite

Use inert, non-cellulose absorbents to scrub up spilled electrolyte

Place used absorbents and PPE in a sealed bag and contact your environmental or delivery officer for proper disposal of the battery and absorbents

Do not place batteries or spent absorbents in the regular trash or recycling containers

Lithium-ion batteries have many advantages over traditional alkaline and other varieties of batteries. When stored, handled and used correctly, they also have a longer service life than other batteries and pack extra energy. Establishing and following secure procedures for storing, handling and use of those batteries will help forestall fires and explosions. Training employees to acknowledge the hazards of Li-ion and different varieties of batteries as well as the best way to handle, store and handle them correctly will assist to avoid damage to the batteries, fires and explosions.